MISCELLANEOUS

SELECTED REFERENCES

HS Technik GmbH, Siegendorf (AT)
Industry
Miscellaneous
Technology:
Thermal Spraying / Laser Cladding
Laser:
LDF 5000-100
Laser power:
5.000 W
Year of construction:
2012

GTV turnkey combination system for the production of coatings for electrical insulation or conduction, wear and corrosion protection, insulation or heat conduction by laser and plasma processes.

 

Handling and extraction system for optimum work areas of both processes can be regulated in exchange. Installation was carried out in a combined sound enclosure with laser safety in accordance with DIN EN 60825-4 T2.

HS Technik GmbH, Siegendorf (AT)
Industry:
Miscellaneous
Technology:
Laser Cladding
Laser:
LDF 8000-100
Laser power:
8.000 W
Year of construction:
2017

GTV turnkey laser system for coating of new parts and repair coating of components from various industrial sectors.

 

With the combination of roller laser bench (GTV-WLB) with robot portal and rotary indexing table, large and small components can be processed flexibly in alternation. The rotary indexing table can be conveniently loaded and unloaded by the operator from the outside via a lift gate.

HS Technik GmbH, Siegendorf (AT)
Industry:
Miscellaneous
Technology:
Laser Cladding
Laser:
LDF 8000-100
Laser power:
8.000 W
Year of construction:
2018

GTV turnkey laser system for coating of new parts and repair coating of components from various industrial sectors.

 

The optics handling is realized by GTV JET axis with intelligent laser power control GTV LPowC. Large components are conveniently loaded and unloaded through an angled sliding gate.

SKF Österreich AG, Steyr (AT)
Industry:
Miscellaneous
Technology:
Thermal Spraying
Process:
Plasma
Torch:
F6
Year of construction:
2013

GTV coating center for coating rings using plasma process.

 

The coating cell is alternately loaded and unloaded with rings by 2 robots through an airlock. The automatic component fixture serves simultaneously as a rotation unit and masking during the coating process under a fixed torch.

Force Technology, Broendby (DK)
Industry:
Miscellaneous
Technology:
Laser Cladding
Laser:
MF-LC2000 
Laser power:
2.000 W
Year of construction:
2020

GTV laser cladding system for a very wide range of components.

 

The robot travels along the component carrier on a robot travel axis and can alternately guide an outer optics or the new GTV internal optics.

LIPP Laserschweisstechnik 
Betriebs-GmbH, Viernheim (DE)
Industry:
Miscellaneous
Technology:
Laser Cladding
Laser:
LDM 4000 -100
Laser power:
4.000 W
Year of construction:
2015

GTV laser cladding unit with powder feeder and optics for mobile use (by crane or fork lift truck).

 

Enables repair coatings on site. Handling of optics as well as the temporary safety is implemented differently depending on the ambient conditions by the specialized executive company on site.

Schlie Hydraulik-Service GmbH, 
Hamburg (DE)
Industry:
Miscellaneous
Technology:
Thermal Spraying
Process:
Wire flame spraying
Torch:
107K
Year of construction:
2016

GTV coating center for repair coating of components using wire flame spraying process.

 

The handling system can pick up various component dimensions with rotational symmetry. The system is loaded and unloaded through the 90° angle sliding gate system using an on-site hall crane.

IWB Werkstofftechnologie GmbH, 
Chemnitz (DE)
Industry:
Miscellaneous
Technology:
Thermisches Spritzen
Process:
HVOF
Torch:
K2
Year of construction:
2021

GTV coating center for coating different components using HVOF process.

 

The GTV robot JET axis, which has been proven for decades, is used for flexible coating of components on the GTV roller spraying bench as well as an add-on turntable. The spindle drive, turntable drive and suction hood are each designed as an external robot axis, thus enabling high-precision coating even of components with complex geometries.

Nova Werke AG, Effretikon (CH)
Industry:
Miscellaneous
Technology:
Thermal Spraying
Process:
HVOF, Plasma Suspension
Torch:
K2, F6
Year of construction:
2021

GTV plant technology also allows existing GTV coating centers to be upgraded to include additional coating processes.

 

In this project, an existing GTV-HVOF-K2 coating system was upgraded to include the GTV plasma suspension process. The entire system is conveniently operated from the main control panel.

GTV Verschleißschutz GmbH, 
Luckenbach (DE)
Industry:
Miscellaneous
Technology:
Laser Cladding
Laser:
LDF 22000-100 
Laser power:
22.000 W
Year of construction:
2020

In-house coating facility in the GTV R&D center. Laser cladding equipment with maximum laser beam power of 22 kW for tests on new and repair coating of various components.

 

The cabin is equipped with an angular arm robot and a laser bench with a rotation unit designed as a turn-tilt table. GTV laser powder nozzles of all types can be used for interior and exterior coating.