ENERGY

SELECTED REFERENCES

Flowserve Flow Control GmbH, 
Ettlingen (DE)
Industry:
Energy
Technology:
Thermal Spraying
Process:
Plasma, HVOF & Flame Spraying
Torch:
F6, K2, Top Gun, Diamond Jet, 6PII
Year of Construction:
2008

GTV coating center for coating of ball valves using plasma, HVOF and powder flame spraying process.

 

The coating center consists of 3 pcs. work spaces and a robot cell, which allows continuous work
in one work space each. Component diameters of 150 mm - 1,200 mm can be processed by the handling system.

Siemens AG, Nürnberg (DE)
Industry:
Energy
Technology:
Laser Cladding
Laser:
LDF 4000 -100 
Laser power:
4.000 W
Year of Construction:
2015

GTV turnkey laser system for coating of gas turbine rotors.

 

Division of the total system in the main cabin for processing parts up to 8 m long, 3 m in diameter and 30 t gross weight. An additional cabin with a separate robot and rotary-tilt table can be used for smaller components and internal coating. To ensure the cabin safety a combination of passive and active elements has been chosen.

Siemens AG, Mühlheim (DE)
Industry:
Energy
Technology:
Laser Cladding
Laser:
LDM 4000-100 
Laser power:
4.000 W
Year of Construction:
2019

GTV Laser Cladding unit with powder feeder and optics for mobile use (by crane or pallet truck).

 

Enables repair coatings to be applied on-site. Handling of the optics as well as the temporary safety is realized differently by the executing specialist company in each case on site depending on the environmental conditions.

Flowserve Flow Control GmbH, 
Ettlingen (DE)
Industry:
Energy
Technology:
Laser Cladding
Laser:
LDF 4000-100
Laser power:
4.000 W
Year of Construction:
2013

GTV turnkey installation for the fully automatic internal and external coating (using laser-beam switch) of valve balls and their housing.

 

The robot on instruction switches between the respective optics for internal and external cladding. Rotary tilting table for components with a diameter of 1.800 mm and 4.000 kg weight. Laser coating handling (WLB) for components up to 3.000 mm length and 1.000 kg weight. The entire system is prepared for an upgrade for thermal spraying by HVOF K2 operation.

Siemens AG, Berlin (DE)
Industry:
Energy
Technology:
Thermal Spraying
Process:
Plasma
Torch:
Delta, F4
Year of Construction:
2021

GTV coating center for fully automatic coating of turbine blades using multi-anode plasma and conventional plasma processes.

 

The components are loaded into the GTV transport system and automatically recognized. Stored recipes independently initiate the required actions such as component weighing, pre-heating, coating, post-heating and quality control. At the end of the process, the GTV system provides the component in the desired condition for further processing.

Howden Turbo GmbH, Frankenthal (DE)
Industry:
Energy
Technology:
Thermal Spraying
Process:
HVOF
Brenner:
K2
Baujahr:
2021

GTV coating center for coating different components using HVOF process.

 

The components can be mounted either on the GTV roller spraying bench or on the multi-station satellite table. This enables a very wide and flexible range of products to be processed.