HALL OF COATINGS

OUR COMPETENCE CENTRE

WELCOME TO THE GTV-HOUSE OF COATINGS

When specialist know-how, state-of-the-art equipment technology and passion come together, nothing less than perfection can be the result.  In our new competence center, we develop - together with you - the perfect coating solution for your requirement. From the selection of the suitable coating process and the appropriate coating material as well as the development of the optimum application parameters to the subsequent analysis and evaluation - we are your competent partner!

 

Our research and development building, completed in 2020, now accommodates all of this under one roof.

OUR EQUIPMENT TECHNOLOGY 

LASER STATION 1

Features:

Robot and laser welding bench with rotation unit designed as a turn-tilt-table

Coating torches:

GTV Laser powder nozzles of all types (for internal and external coating)

Description:

Laser cladding system with maximum beam powers of 22 kW for tests on new and repair coating of various components; software for automatic track planning for coating complex component surfaces

LASER STATION 2

Features:

Robot and laser welding bench with rotation unit designed as a turn-tilt-table

Coating torches:

GTV Laser powder nozzles of all types (for internal and external coating)

Description:

Laser cladding system with maximum beam powers of 6 kW for tests on new and repair coating of various components

RSW STATION

Features:

KUKA robot, heat exchanger etc.

Coating torches:

GTV RSW torch

Description:

RSW equipment for tests on the coating of cylinder crankcases in the automotive industry as well as other rotationally symmetrical components using wires as coating material

MEGA STATION

Features:

Spraying / laser bench with attachment rotary table and robot on elevated jet axis (ceiling mounting)

Coating torches:

GTV Plasma and HVOF torches of all types

Description:

Multi-process equipment for coating of large components weighing up to 8 t, 3.5 m long and 1.5 m in diameter; all processes offered by GTV (except RSW) can be executed; software for automatic track planning for coating complex component surfaces

FLAME SPRAY STATION

Features:

Robot and spraying bench as well as turn-tilt-table; suspension feeder

Coating torches:

HVOF and powder / wire flame spray torches of all types

Description:

Combination equipment for coating of various customer-specific components using powder, wire and high speed flame spraying (with gaseous or liquid fuel)

PLASMA SPRAY STATION

Features:

Robot and spraying bench as well as turn-tilt-table; suspension feeder

Coating torches:

Arc spray and plasma torches of all types

Description:

Combination equipment for coating of various customer-specific components using arc and plasma spraying (also 3- and 5-anode technology)

GRIT BLASTING STATION

Description:

Equipment for the preparation of component surfaces using grit blasting

Our highly motivated engineers and scientists are able to find a solution for every demand - challenge us! 

Dr.-Ing. Andreas Wank

Head of Research & Development