PLASMA torches

GTV COATING TORCHES
FOR THE APS & VPS PROCESS

Delta 75 kW
Number of injectors:
1-4
Gases/Fuels:
Ar; Ar/H2; Ar/He; Ar/N2; N2; N2/H2
Processable spray materials:
powder (metals/carbides/oxides)
Feed rate:
up to 300 g/min
Deposition efficiency:
up to 70 %

Machine and apparatus component coatings made of refractory materials and high demands on:

Application rates, homogeneity and layer densities, wear and corrosion protection, electrical/thermal insulation and function, biocompatibility.

 

Aerospace

Aircraft, gas and steam turbine blades, blade roots, aircraft and rocket engine components, combustion chamber parts, landing gear frames, actuators, bearing surfaces, rotor seals, flap guides.

 

Automotive

Brake discs, lambda probes, steering and chassis parts, gear shift forks

 

Power generation

Gas and steam turbine blades and casings, blade roots, combustion chamber parts, guide ring segments, Francis, Kaplan and Pelton turbine blades and parts, fin walls

 

Printing and paper industry

printing, anilox, calender, press, conveyor, support, tensioning and steering rollers, central cylinders, gripper parts

 

Steel and raw material industry

Sputtering targets, corona rolls, zinc bath rolls, wind nozzles, burner, combustion chamber, wire drawing rolls, plate shears

 

Mechanical engineering

Hydraulic and piston rods, pistons; plungers, valve spindles, machine guides, machine, sliding and shaft bearings, sliding bushings and rings, extruder and conveyor screws; piston rings, cam followers, wear rings, insulation layers (sleeves, rings, threaded bolts, ball bearings, shafts...)

 

Toolmaking

Insulation coatings (workpiece fixtures, resistance welding equipment)

 

Process engineering/chemical plant and apparatus engineering

Fan, compressor and pump components; gate valves, ball valves, valve and bearing seats, reactor surfaces, valve housings, insulation coatings (housings, X-ray image intensifiers...)

 

Textile industry

Reel wheels, godets, rope, running and pressure rollers, thread guides, squeezing and crimping rollers

 

Electrotechnical industry

Heating conductor layers, pulse converters

Delta RE 75 kW
Number of injectors:
1-4
Gases/Fuels:
Ar; Ar/H2; Ar/He; Ar/N2; N2; N2/H2
Processable spray materials:
powder (metals/carbides/oxides)
Feed rate:
up to 300 g/min
Deposition efficiency:
up to 70 %

Machine and apparatus component coatings made of refractory materials and high demands on:

Application rates, homogeneity and layer densities, wear and corrosion protection, electrical/thermal insulation and function, biocompatibility.

 

Aerospace

Aircraft, gas and steam turbine blades, blade roots, aircraft and rocket engine components, combustion chamber parts, landing gear frames, actuators, bearing surfaces, rotor seals, flap guides.

 

Automotive

Brake discs, lambda probes, steering and chassis parts, gear shift forks

 

Power generation

Gas and steam turbine blades and casings, blade roots, combustion chamber parts, guide ring segments, Francis, Kaplan and Pelton turbine blades and parts, fin walls

 

Printing and paper industry

printing, anilox, calender, press, conveyor, support, tensioning and steering rollers, central cylinders, gripper parts

 

Steel and raw material industry

Sputtering targets, corona rolls, zinc bath rolls, wind nozzles, burner, combustion chamber, wire drawing rolls, plate shears

 

Mechanical engineering

Hydraulic and piston rods, pistons; plungers, valve spindles, machine guides, machine, sliding and shaft bearings, sliding bushings and rings, extruder and conveyor screws; piston rings, cam followers, wear rings, insulation layers (sleeves, rings, threaded bolts, ball bearings, shafts...)

 

Toolmaking

Insulation coatings (workpiece fixtures, resistance welding equipment)

 

Process engineering/chemical plant and apparatus engineering

Fan, compressor and pump components; gate valves, ball valves, valve and bearing seats, reactor surfaces, valve housings, insulation coatings (housings, X-ray image intensifiers...)

 

Textile industry

Reel wheels, godets, rope, running and pressure rollers, thread guides, squeezing and crimping rollers

 

Electrotechnical industry

Heating conductor layers, pulse converters

SIX-XT 100 kW
Number of injectors:
6
Gases/Fuels:
Ar; Ar/H2; Ar/He; Ar/N2; N2; N2/H2
Processable spray materials:
powder (metals/carbides/oxides)
Feed rate:
up to 300 g/min
Deposition efficiency:
up to 70 %

Machine and apparatus component coatings made of refractory materials and high demands on:

Application rates, homogeneity and layer densities, wear and corrosion protection, electrical/thermal insulation and function, biocompatibility.

 

Aerospace

Aircraft, gas and steam turbine blades, blade roots, aircraft and rocket engine components, combustion chamber parts, landing gear frames, actuators, bearing surfaces, rotor seals, flap guides.

 

Automotive

Brake discs, lambda probes, steering and chassis parts, gear shift forks

 

Power generation

Gas and steam turbine blades and casings, blade roots, combustion chamber parts, guide ring segments, Francis, Kaplan and Pelton turbine blades and parts, fin walls

 

Printing and paper industry

printing, anilox, calender, press, conveyor, support, tensioning and steering rollers, central cylinders, gripper parts

 

Steel and raw material industry

Sputtering targets, corona rolls, zinc bath rolls, wind nozzles, burner, combustion chamber, wire drawing rolls, plate shears

 

Mechanical engineering

Hydraulic and piston rods, pistons; plungers, valve spindles, machine guides, machine, sliding and shaft bearings, sliding bushings and rings, extruder and conveyor screws; piston rings, cam followers, wear rings, insulation layers (sleeves, rings, threaded bolts, ball bearings, shafts...)

 

Toolmaking

Insulation coatings (workpiece fixtures, resistance welding equipment)

 

Process engineering/chemical plant and apparatus engineering

Fan, compressor and pump components; gate valves, ball valves, valve and bearing seats, reactor surfaces, valve housings, insulation coatings (housings, X-ray image intensifiers...)

 

Textile industry

Reel wheels, godets, rope, running and pressure rollers, thread guides, squeezing and crimping rollers

 

Electrotechnical industry

Heating conductor layers, pulse converters

PENTA 150 kW
Number of injectors:
5
Gases/Fuels:
Ar; Ar/H2; Ar/He; Ar/N2; N2; N2/H2
Processable spray materials:
powder (metals/carbides/oxides)
Feed rate:
up to 500 g/min 
Deposition efficiency:
up to 70 %

Machine and apparatus component coatings made of refractory materials and high demands on:

Application rates, homogeneity and layer densities, wear and corrosion protection, electrical/thermal insulation and function, biocompatibility.

 

Automotive

brake discs, lambda sensors, steering and chassis parts

 

Printing and paper industry

printing, anilox, calender, press, conveyor, support, tensioning and steering rollers, central cylinders, gripper parts

 

Steel and raw material industry

Sputtering targets, corona rolls

 

Mechanical engineering

Hydraulic and piston rods, pistons; plungers

3MB 40 kW
Number of injectors:
1-4
Gases/Fuels:
Ar; Ar/H2; Ar/He; Ar/N2; N2; N2/H2
Processable spray materials:
powder (metals/carbides/oxides)
Feed rate:
up to 150 g/min
Deposition efficiency:
up to 75 %

Machine and apparatus component coatings with refractory materials and requirements for:

Wear and corrosion protection, electrical insulation, manual operability

 

Power generation

Fin walls

 

Printing and paper industry

Conveyor, support, tension and steering rollers, gripper parts

 

Steel and raw materials industry

air nozzles, burner, combustion chambers, plate shears

 

Mechanical engineering

Piston rods, pistons; plungers, valve spindles, pipelines, machine guides, machine, sliding and shaft bearings, sliding bushings and rings, extruder and conveyor screws; piston rings, cam followers, wear rings, insulation layers (sleeves, rings, threaded bolts, ball bearings, shafts...)

 

Toolmaking

Insulation coatings (workpiece fixtures, resistance welding equipment)

 

Process engineering/chemical plant and apparatus engineering

Fan, compressor and pump components; gate valves, ball valves, valve and bearing seats, pipelines and reactor surfaces, valve housings, pipelines, insulation coatings (housings, X-ray image intensifiers...)

 

Textile industry

Reel wheels, godets, rope, running and pressure rollers, thread guides, squeezing and crimping rollers

 

Medical technology

Implants

 

Electrotechnical industry

Hydroelectric cylinders, lambda probes, thermocouples

 

Consumer goods industry

Frying pans, irons, writing tools

9MB 60 kW
Number of injectors:
1-4
Gases/Fuels:
Ar; Ar/H2; Ar/He; Ar/N2; N2; N2/H2
Processable spray materials:
powder (metals/carbides/oxides)
Feed rate:
up to 200 g/min 
Deposition efficiency:
up to  75 %

Machine and apparatus component coatings with refractory materials and requirements for:

Wear and corrosion protection, electrical insulation, manual operability

 

Aviation

Aircraft, gas and steam turbine blades, blade roots, aircraft and rocket engine components, combustion chamber parts, landing gear frames, actuators, bearing surfaces, rotor seals, flap guides

 

Automotive

Brake disks, lambda probes, steering and chassis parts, gear shift forks

 

Power generation

Gas and steam turbine blades, casings, blade roots, combustion chamber parts, guide ring segments, Francis, Kaplan and Pelton turbine blades and parts, fin walls

 

Printing and paper industry

Printing, anilox, calender, press, conveyor, support, tensioning and steering rollers, central cylinders, gripper parts

 

Steel and basic industry

Sputtering targets, corona rolls, zinc bath rolls, wind nozzles, burner, combustion chamber, wire drawing rolls, plate shears

 

Mechanical engineering

Piston rods, pistons; plungers, valve spindles, pipelines, machine guides, machine, sliding and shaft bearings, sliding bushings and rings, extruder and conveyor screws; piston rings, cam followers, wear rings, insulation layers (sleeves, rings, threaded bolts, ball bearings, shafts...)

 

Toolmaking

Insulation coatings (workpiece fixtures, resistance welding equipment)

 

Process engineering/chemical plant and apparatus engineering

Fan, compressor and pump components; gate valves, ball valves, valve and bearing seats, pipelines and reactor surfaces, valve housings, pipelines, insulation coatings (housings, X-ray image intensifiers...)

 

Textile industry

Reel wheels, godets, rope, running and pressure rollers, thread guides, squeezing and crimping rollers

 

Medical technology

Implants

 

Electrotechnical industry

Hydroelectric cylinders, lambda probes, thermocouples, heating conductor layers, pulse converters, circuit boards

 

Consumer goods industry

Frying pans, irons, writing instruments

11MB 30 kW
Number of injectors:
1
Gases/Fuels:
Ar; Ar/H2; Ar/He; Ar/N2; N2; N2/H2
Processable spray materials:
powder (metals/carbides/oxides)
Feed rate:
60 g/min
Deposition efficiency:
up to 80 %

Machine & apparatus component internal coatings with high-melting materials and requirements for:

Inner diameter: > 60 mm

 

Aviation

Combustion chambers  

 

Power generation

Combustion chambers

 

Steel and basic industry

Air nozzles, burners, combustion chambers

 

Mechanical engineering

Machine, slide and shaft bearings, slide bushings and rings, extruder and screw conveyor housings; insulation layers (sleeves...)

 

Process engineering/chemical plant and apparatus engineering

Fan, compressor and pump housings, piping and reactor surfaces, valve housings, insulation layers (housings, X-ray image intensifiers)

F1 30 kW
Number of injectors:
1
Gases/Fuels:
Ar; Ar/H2; Ar/He; Ar/N2; N2; N2/H2
Processable spray materials:
powder (metals/carbides/oxides)
Feed rate:
50 g/min 
Deposition efficiency:
up to 70 %

Machine & apparatus component internal coatings with high-melting materials and requirements for:

Inner diameter: > 80 mm

Wear and corrosion protection, electrical insulation

 

Aerospace

Combustion chambers

 

Power generation

Combustion chambers

 

Steel and basic industry

air nozzles, burners, combustion chambers

 

Mechanical engineering

Machine, slide and shaft bearings, slide bushings and rings, extruder and screw conveyor housings; insulation layers (sleeves...)

 

Process engineering/chemical plant and apparatus engineering

Fan, compressor and pump housings, piping and reactor surfaces, valve housings, insulation layers (housings, X-ray image intensifiers)

F4 55 kW
Number of injectors:
1-4
Gases/Fuels:
Ar [(Ar/H2); (Ar/N2)] / N2
Processable spray materials:
powder (metals/carbides/oxides)
Feed rate:
80 g/min
Deposition efficiency:
up to 75 %

Machine and apparatus component coatings with refractory materials and high requirements for:

Wear and corrosion protection, electrical/thermal insulation and function, biocompatibility

 

Aerospace

Aircraft, gas and steam turbine blades, blade roots, aircraft and rocket engine components, combustion chamber parts, landing gear frames, actuators, bearing surfaces, rotor seals, flap guides.

 

Automotive

Brake discs, lambda probes, steering and chassis parts, gear shift forks

 

Power generation

Gas and steam turbine blades, casings, blade roots, combustion chamber parts, guide ring segments, Francis, Kaplan and Pelton turbine blades and parts, fin walls

 

Printing and paper industry

printing, anilox, calender, press, conveyor, support, tensioning and steering rollers, central cylinders, gripper parts

 

Steel and basic industry

Sputtering targets, corona rolls, zinc bath rolls, wind nozzles, burner, combustion chamber, wire drawing rolls, plate shears

 

Mechanical engineering

Hydraulic and piston rods, pistons; plungers, valve spindles, machine guides, machine, sliding and shaft bearings, sliding bushings and rings, extruder and conveyor screws; piston rings, cam followers, wear rings, insulation layers (sleeves, rings, threaded bolts, ball bearings, shafts...)

 

Toolmaking

Insulation coatings (workpiece fixtures, resistance welding equipment)

 

Process engineering/chemical plant and apparatus engineering

Fan, compressor and pump components; gate valves, ball valves, valve and bearing seats, reactor surfaces, valve housings, pipelines, insulation coatings (housings, X-ray image intensifiers...)

 

Textile industry

Reel wheels, godets, rope, running and pressure rollers, thread guides, squeezing and crimping rollers

 

Medical technology

Implants

 

Electrotechnical industry

Hydroelectric cylinders, lambda probes, thermocouples; heating conductor layers, pulse converters, circuit boards

 

Consumer goods industry

Frying pans, irons, writing tools

F6 55 kW
Number of injectors:
1-4
Gases/Fuels:
Ar [(Ar/H2); (Ar/N2)] / N2
Processable spray materials:
powder (metals/carbides/oxides)
Feed rate:
80 g/min 
Deposition efficiency:
up to 75 %

Machine and apparatus component coatings with high-melting materials and high demands on:

Shortest possible downtimes Spray material change, wear and corrosion protection, electrical/thermal insulation, biocompatibility

 

Aerospace

Aircraft, gas and steam turbine blades, blade roots, aircraft and rocket engine components, combustion chamber parts, landing gear frames, actuators, bearing surfaces, rotor seals, flap guides

 

Automotive

brake discs, lambda probes, steering and chassis parts, gear shift forks

 

Power generation

Gas and steam turbine blades, casings, blade roots, combustion chamber parts, guide ring segments, Francis, Kaplan and Pelton turbine blades and parts, fin walls

 

Printing and paper industry

printing, anilox, calender, press, conveyor, support, tensioning and steering rollers, central cylinders, gripper parts

 

Steel and basic industry

Sputtering targets, corona rolls, zinc bath rolls, wind nozzles, burner, combustion chamber, wire drawing rolls, plate shears

 

Mechanical engineering

Hydraulic and piston rods, pistons; plungers, valve spindles, machine guides, machine, sliding and shaft bearings, sliding bushings and rings, extruder and conveyor screws; piston rings, cam followers, wear rings, insulation layers (sleeves, rings, threaded bolts, ball bearings, shafts...)

 

Toolmaking

Insulation coatings (workpiece fixtures, resistance welding equipment)

 

Process engineering/chemical plant and apparatus engineering

Fan, compressor and pump components; gate valves, ball valves, valve and bearing seats, reactor surfaces, valve housings, pipelines, insulation coatings (housings, X-ray image intensifiers...)

 

Textile industry

Reel wheels, godets, rope, running and pressure rollers, thread guides, squeezing and crimping rollers

 

Medical technology

Implants

 

Electrotechnical industry

Hydroelectric cylinders, lambda probes, thermocouples; heating conductor layers, pulse converters, circuit boards

 

Consumer goods industry

Frying pans, irons, writing instruments

P2 55 kW
Number of injectors:
1-4
Gases/Fuels:
Ar [(Ar/H2); (Ar/N2)] / N2
Processable spray materials:
powder (metals/carbides/oxides)
Feed rate:
80 g/min
Deposition efficiency:
up to 75 %

Machine and apparatus component coatings with refractory materials and high requirements for:

Wear and corrosion protection, electrical/thermal insulation, biocompatibility

 

Aerospace

Aircraft, gas and steam turbine blades, blade roots, aircraft and rocket engine components, combustion chamber parts, landing gear frames, actuators, bearing surfaces, rotor seals, flap guides

 

Automotive

Brake discs, lambda probes, steering and chassis parts, gear shift forks

 

Power generation

Gas and steam turbine blades, casings, blade roots, combustion chamber parts, guide ring segments, Francis, Kaplan and Pelton turbine blades and parts, fin walls

 

Printing and paper industry

Printing, anilox, calender, press, conveyor, support, tensioning and steering rollers, central cylinders, gripper parts

 

Steel and basic industry

Sputtering targets, corona rolls, zinc bath rolls, wind nozzles, burner, combustion chamber, wire drawing rolls, plate shears

 

Mechanical engineering

Hydraulic and piston rods, pistons; plungers, valve spindles, machine guides, machine, sliding and shaft bearings, sliding bushings and rings, extruder and conveyor screws; piston rings, cam followers, wear rings, insulation layers (sleeves, rings, threaded bolts, ball bearings, shafts...)

 

Toolmaking

Insulation coatings (workpiece fixtures, resistance welding equipment)

 

Process engineering/chemical plant and apparatus engineering

Fan, compressor and pump components; gate valves, ball valves, valve and bearing seats, reactor surfaces, valve housings, pipelines, insulation coatings (housings, X-ray image intensifiers...)

 

Textile industry

Reel wheels, godets, rope, running and pressure rollers, thread guides, squeezing and crimping rollers

 

Medical technology

Implants

 

Electrotechnical industry

Hydroelectric cylinders, lambda probes, thermocouples; heating conductor layers, pulse converters, circuit boards  

 

Consumer goods industry

Frying pans, irons, writing instruments