HVOF torches

GTV COATING TORCHES
FOR THE HVOF PROCESS

K2

Number of injectors:
2-4
Gases/Fuels:
Kerosene
Processable spray materials:
Powder (metals/carbides)
Feed rate:
up to 600g/min
Deposition efficiency:
up to 80%

Coatings with highest requirements on:
Coating density and adhesive tensile strength, wear and corrosion protection, lowest mixed carbide and oxide formation as well as productivity.

Aerospace
Compressor and turbine blades, housings, combustion chamber parts, landing gear frames, actuators, bearing surfaces, rotor seals, damper guides

Power generation
Compressor, gas and steam turbine blades and casings, combustion chamber parts, guide ring segments, Francis, Kaplan and Pelton turbine blades and parts, fin walls

Automotive industry
Gearshift forks, brake discs, steering and suspension parts

Paper and print industry
Printing, inking, calendering, pressing, conveying, carrying, tensioning and steering rollers, central cylinders, gripper parts

Mechanical engineering
Hydraulic rods, piston rods, pistons; plungers, valve spindles, machine guides, machine bearings, plain bearings and shaft bearings, sliding bushings and rings, extruder screws and screw conveyors, cam followers, wear rings

Steel and raw materials industry
Furnace rollers, zinc bath rollers, wire drawing rollers, plate shears

Toolmaking
Dies, concrete block molds

Process engineering / chemical plant and apparatus engineering
Fan, compressor and pump components, gate valves, ball valves, valve and bearing seats, reactor surfaces

Textile industry
Reeling wheels, godets, rope, running and pressure rollers, yarn guides, squeezing and crimping rollers

Top Gun Gas

Number of injectors:
1
Gases/Fuels:
Acetylene (C2H2), Ethene (C2H4), Methane (CH4), Hydrogen (H2), Propylene (C3H6), Propane (C3H8), Natural gas 
Processable spray materials:
powder (metals/carbides/oxides)
Feed rate:
up to 60g/min
Deposition efficiency:
up to 70%

Coatings with highest requirements on:

Coating density and adhesive tensile strength, wear and corrosion protection, lowest mixed carbide and oxide formation as well as productivity.

Aerospace
Compressor and turbine blades, housings, combustion chamber parts, landing gear frames, actuators, bearing surfaces, rotor seals, damper guides

Power generation
Compressor, gas and steam turbine blades and casings, combustion chamber parts, guide ring segments, Francis, Kaplan and Pelton turbine blades and parts, fin walls

Automotive industry
Gearshift forks, brake discs, steering and suspension parts

Paper and print industry
Printing, inking, calendering, pressing, conveying, carrying, tensioning and steering rollers, central cylinders, gripper parts

Mechanical engineering
Hydraulic rods, piston rods, pistons; plungers, valve spindles, machine guides, machine bearings, plain bearings and shaft bearings, sliding bushings and rings, extruder screws and screw conveyors, cam followers, wear rings

Steel industry
Furnace rollers, zinc bath rollers, wire drawing rollers, plate shears

Toolmaking
Dies, concrete block molds

Process engineering / chemical plant and apparatus engineering
Fan, compressor and pump components, gate valves, ball valves, valve and bearing seats, reactor surfaces

Medical Technology
Implants

Electrotechnical industry
Hydroelectric cylinders, lambda probes, thermocouples; heating conductor layers, pulse converters, circuit boards

Top Gun Suspension

Number of injectors:
1
Gases/Fuels:
Acetylen (C2H2), Ethene (C2H4), Methane (CH4), Hydrogen (H2), Propylene (C3H6), Propane (C3H8), Natural gas 
Processable spray materials:
powder (metals/carbides/oxides)
Feed rate:
< 15 g/min
Deposition efficiency:
up to 70%

Near-net-shape, functional, nanostructured, anisotropic and multilayer coatings (5-100µm)  

Wear and corrosion protection, electrical/thermal insulation and function, biocompatibility

Mechanical engineering
Insulation layers (sleeves, rings, threaded bolts, ball bearings, shafts)

Process engineering / chemical plant and apparatus engineering
Pump components; gate valves, ball valves

Medical Technology
Implants

Electrotechnical industry
Hydroelectric cylinders, lambda probes, thermocouples; heating conductor layers, pulse converters, circuit boards

Diamond Jet

Number of injectors:
1
Gases/Fuels:
Ethene (C2H4), Methane (CH4),
Hydrogen (H2), 
Propylene (C3H6), Propane (C3H8), Natural gas 
Processable spray materials:
powder (metals/carbides/oxides)
Feed rate:
up to 300g/min
Deposition efficiency:
up to 70%

Coatings with high requirements on:
Coating density and adhesive tensile strength, wear and corrosion protection, lowest mixed carbide and oxide formation

Aerospace
Compressor and turbine blades, housings, combustion chamber parts, landing gear frames, actuators, bearing surfaces, rotor seals, damper guides

Power generation
Compressor, gas and steam turbine blades and casings, combustion chamber parts, guide ring segments, Francis, Kaplan and Pelton turbine blades and parts, fin walls

Automotive industry
Gearshift forks, brake discs, steering and suspension parts

Paper and print industry
Printing, inking, calendering, pressing, conveying, carrying, tensioning and steering rollers, central cylinders, gripper parts

Mechanical engineering
Hydraulic rods, piston rods, pistons; plungers, valve spindles, machine guides, machine bearings, plain bearings and shaft bearings, sliding bushings and rings, extruder screws and screw conveyors, cam followers, wear rings

Steel industry
Furnace rollers, zinc bath rollers, wire drawing rollers, plate shears

Toolmaking
Dies, concrete block molds

Process engineering / chemical plant and apparatus engineering
Fan, compressor and pump components, gate valves, ball valves, valve and bearing seats, reactor surfaces

Medical Technology
Implants

Electrotechnical industry
Hydroelectric cylinders, lambda probes, thermocouples; heating conductor layers, pulse converters, circuit boards

JP5000

Number of injectors:
2
Gases/Fuels:
Kerosene
Processable spray materials:
powder (metals/carbides)
Feed rate:
up to 200 g/min
Deposition efficiency:
up to 70%

Machine parts with higher requirements on:
Coating density and adhesive tensile strength, wear and corrosion protection, low mixed carbide and oxide formation

Aerospace
Compressor and turbine blades, casings, combustion chamber parts, landing gear frames, actuators, bearing surfaces, rotor seals, damper guides

Power generation
Compressor, gas and steam turbine blades, casings, combustion chamber parts, guide ring segments, Francis, Kaplan and Pelton turbine blades and parts, fin walls

Automotive industry
Transmission shift forks, brake disks, steering and chassis parts

Printing and paper industry
Printing, ink, calender, press, conveyor, support, tensioning, steering rollers, central cylinders, gripper parts

Mechanical engineering
Hydraulic and piston rods, pistons, plungers, valve spindles, machine guides, machine, plain and shaft bearings, sliding bushes and rings, extruder and conveyor screws, cam followers, wear rings

Steel and basic industry
Furnace rollers, zinc bath rollers, wire drawing rollers, plate shears

Toolmaking
Dies, concrete block molds

Process engineering / chemical plant and apparatus engineering
Fan, compressor and pump components, gate valves, ball valves, valve and bearing seats, piping and reactor surfaces

Textile industry
Reel wheels, godets, rope, running and pressure rollers, thread guides, squeezing and crimping rollers

GLC

Number of injectors:
1
Gases/Fuels:
Ethene (C2H4), Propane (C3H8)
Processable spray materials:
powder (metals/carbides/oxides)
Feed rate:
85 g/min 
Deposition efficiency:
up to 70%

Machine parts of wear protection
Calender, press, corrugated, conveyor, support, tension and steering rolls

Power generation
Fin walls

Automotive industry
Transmission shift forks, steering and chassis parts

Printing and paper industry
Conveyor, support, tension and steering rollers, gripper parts

Mechanical engineering
Piston rods, pistons, plungers, valve spindles, machine guides, machine, plain and shaft bearings, slide rings, slide bushings, extruder and conveyor screws, cam followers, wear rings

Steel and raw materials industry
Furnace rollers, zinc bath rollers, wire drawing rollers, plate shears

Toolmaking
Dies, concrete block molds

Process engineering / chemical plant and apparatus engineering
Fan, compressor and pump components; gate valves, ball valves, valve and bearing seats, reactor surfaces

Textile industry
Reel wheels, godets, rope, running and pressure rollers, thread guides, squeezing and crimping rollers  

Printing and paper industry
Conveyor, support, tension and steering rollers, gripper parts

GLC IB

Number of injectors:
1
Gases/Fuels:
Ethene (C2H4), Propane (C3H8)
Processable spray materials:
powder (metals/carbides/oxides)
Feed rate:
85 g/min
Deposition efficiency:
up to 70%

Machine parts of wear protection
Calender, press, fluted, conveyor, support, tension and steering rolls.

Power generation
Fin walls

Automotive industry
transmission shift forks, steering and chassis parts

Printing and paper industry
Conveyor, support, tension and steering rollers, gripper parts

Mechanical engineering
Piston rods, pistons, plungers, valve spindles, machine guides, machine bearings, sliding bearings and shaft bearings, sliding rings, sliding bushings, extruder and conveyor screws, cam followers, wear rings

Steel and raw materials industry
furnace rollers, zinc bath rollers, wire drawing rollers, plate shears

Toolmaking
Dies, concrete block molds

Process engineering / chemical plant and apparatus engineering
Fan, compressor and pump components; gate valves, ball valves, valve and bearing seats, reactor surfaces

Textile industry
Reel wheels, godets, rope, running and pressure rollers, thread guides, squeezing and crimping rollers  

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