HVOF torches

GTV COATING TORCHES
FOR THE HVOF PROCESS

K2
Number of injectors:
2-4
Gases/Fuels:
Kerosene
Processable spray materials:
Powder (metals/carbides)
Feed rate:
up to 600g/min
Deposition efficiency:
up to 80%

Coatings with highest requirements on:

Coating density and adhesive tensile strength, wear and corrosion protection, lowest mixed carbide and oxide formation as well as productivity.

 

Aerospace

Compressor and turbine blades, housings, combustion chamber parts, landing gear frames, actuators, bearing surfaces, rotor seals, damper guides

 

Power generation

Compressor, gas and steam turbine blades and casings, combustion chamber parts, guide ring segments, Francis, Kaplan and Pelton turbine blades and parts, fin walls

 

Automotive industry

Gearshift forks, brake discs, steering and suspension parts

 

Paper and print industry

Printing, inking, calendering, pressing, conveying, carrying, tensioning and steering rollers, central cylinders, gripper parts

 

Mechanical engineering

Hydraulic rods, piston rods, pistons; plungers, valve spindles, machine guides, machine bearings, plain bearings and shaft bearings, sliding bushings and rings, extruder screws and screw conveyors, cam followers, wear rings

 

Steel and raw materials industry

Furnace rollers, zinc bath rollers, wire drawing rollers, plate shears

 

Toolmaking

Dies, concrete block molds

 

Process engineering / chemical plant and apparatus engineering

Fan, compressor and pump components, gate valves, ball valves, valve and bearing seats, reactor surfaces

 

Textile industry

Reeling wheels, godets, rope, running and pressure rollers, yarn guides, squeezing and crimping rollers

Top Gun Gas
Number of injectors:
1
Gases/Fuels:
Acetylene (C2H2), Ethene (C2H4), Methane (CH4), Hydrogen (H2), Propylene (C3H6), Propane (C3H8), Natural gas 
Processable spray materials:
powder (metals/carbides/oxides)
Feed rate:
up to 60g/min
Deposition efficiency:
up to 70%

Coatings with highest requirements on:

Coating density and adhesive tensile strength, wear and corrosion protection, lowest mixed carbide and oxide formation as well as productivity.

 

Aerospace

Compressor and turbine blades, housings, combustion chamber parts, landing gear frames, actuators, bearing surfaces, rotor seals, damper guides

 

Power generation

Compressor, gas and steam turbine blades and casings, combustion chamber parts, guide ring segments, Francis, Kaplan and Pelton turbine blades and parts, fin walls

 

Automotive industry

Gearshift forks, brake discs, steering and suspension parts

 

Paper and print industry

Printing, inking, calendering, pressing, conveying, carrying, tensioning and steering rollers, central cylinders, gripper parts

 

Mechanical engineering

Hydraulic rods, piston rods, pistons; plungers, valve spindles, machine guides, machine bearings, plain bearings and shaft bearings, sliding bushings and rings, extruder screws and screw conveyors, cam followers, wear rings

 

Steel industry

Furnace rollers, zinc bath rollers, wire drawing rollers, plate shears

 

Toolmaking

Dies, concrete block molds

 

Process engineering / chemical plant and apparatus engineering

Fan, compressor and pump components, gate valves, ball valves, valve and bearing seats, reactor surfaces

 

Medical Technology

Implants

 

Electrotechnical industry

Hydroelectric cylinders, lambda probes, thermocouples; heating conductor layers, pulse converters, circuit boards

Top Gun Suspension
Number of injectors:
1
Gases/Fuels:
Acetylen (C2H2), Ethene (C2H4), Methane (CH4), Hydrogen (H2), Propylene (C3H6), Propane (C3H8), Natural gas 
Processable spray materials:
powder (metals/carbides/oxides)
Feed rate:
< 15 g/min
Deposition efficiency:
up to 70%

Near-net-shape, functional, nanostructured, anisotropic and multilayer coatings (5-100µm)  

 

Wear and corrosion protection, electrical/thermal insulation and function, biocompatibility

 

Mechanical engineering

Insulation layers (sleeves, rings, threaded bolts, ball bearings, shafts)

 

Process engineering / chemical plant and apparatus engineering

Pump components; gate valves, ball valves

 

Medical Technology

Implants

 

Electrotechnical industry

Hydroelectric cylinders, lambda probes, thermocouples; heating conductor layers, pulse converters, circuit boards

Diamond Jet
Number of injectors:
1
Gases/Fuels:
Ethene (C2H4), Methane (CH4),
Hydrogen (H2), 
Propylene (C3H6), Propane (C3H8), Natural gas 
Processable spray materials:
powder (metals/carbides/oxides)
Feed rate:
up to 300g/min
Deposition efficiency:
up to 70%

Coatings with high requirements on:

Coating density and adhesive tensile strength, wear and corrosion protection, lowest mixed carbide and oxide formation

 

Aerospace

Compressor and turbine blades, housings, combustion chamber parts, landing gear frames, actuators, bearing surfaces, rotor seals, damper guides

 

Power generation

Compressor, gas and steam turbine blades and casings, combustion chamber parts, guide ring segments, Francis, Kaplan and Pelton turbine blades and parts, fin walls

 

Automotive industry

Gearshift forks, brake discs, steering and suspension parts

 

Paper and print industry

Printing, inking, calendering, pressing, conveying, carrying, tensioning and steering rollers, central cylinders, gripper parts

 

Mechanical engineering

Hydraulic rods, piston rods, pistons; plungers, valve spindles, machine guides, machine bearings, plain bearings and shaft bearings, sliding bushings and rings, extruder screws and screw conveyors, cam followers, wear rings

 

Steel industry

Furnace rollers, zinc bath rollers, wire drawing rollers, plate shears

 

Toolmaking

Dies, concrete block molds

 

Process engineering / chemical plant and apparatus engineering

Fan, compressor and pump components, gate valves, ball valves, valve and bearing seats, reactor surfaces

 

Medical Technology

Implants

 

Electrotechnical industry

Hydroelectric cylinders, lambda probes, thermocouples; heating conductor layers, pulse converters, circuit boards

JP5000
Number of injectors:
2
Gases/Fuels:
Kerosene
Processable spray materials:
powder (metals/carbides)
Feed rate:
up to 200 g/min
Deposition efficiency:
up to 70%

Machine parts with higher requirements on:

Coating density and adhesive tensile strength, wear and corrosion protection, low mixed carbide and oxide formation

 

Aerospace

Compressor and turbine blades, casings, combustion chamber parts, landing gear frames, actuators, bearing surfaces, rotor seals, damper guides

 

Power generation

Compressor, gas and steam turbine blades, casings, combustion chamber parts, guide ring segments, Francis, Kaplan and Pelton turbine blades and parts, fin walls

 

Automotive industry

Transmission shift forks, brake disks, steering and chassis parts

 

Printing and paper industry

Printing, ink, calender, press, conveyor, support, tensioning, steering rollers, central cylinders, gripper parts

 

Mechanical engineering

Hydraulic and piston rods, pistons, plungers, valve spindles, machine guides, machine, plain and shaft bearings, sliding bushes and rings, extruder and conveyor screws, cam followers, wear rings

 

Steel and basic industry

Furnace rollers, zinc bath rollers, wire drawing rollers, plate shears

 

Toolmaking

Dies, concrete block molds

 

Process engineering / chemical plant and apparatus engineering

Fan, compressor and pump components, gate valves, ball valves, valve and bearing seats, piping and reactor surfaces

 

Textile industry

Reel wheels, godets, rope, running and pressure rollers, thread guides, squeezing and crimping rollers

GLC
Number of injectors:
1
Gases/Fuels:
Ethene (C2H4), Propane (C3H8)
Processable spray materials:
powder (metals/carbides/oxides)
Feed rate:
85 g/min 
Deposition efficiency:
up to 70%

Machine parts of wear protection

Calender, press, corrugated, conveyor, support, tension and steering rolls

 

Power generation

Fin walls

 

Automotive industry

Transmission shift forks, steering and chassis parts

 

Printing and paper industry

Conveyor, support, tension and steering rollers, gripper parts

 

Mechanical engineering

Piston rods, pistons, plungers, valve spindles, machine guides, machine, plain and shaft bearings, slide rings, slide bushings, extruder and conveyor screws, cam followers, wear rings

 

Steel and raw materials industry

Furnace rollers, zinc bath rollers, wire drawing rollers, plate shears

 

Toolmaking

Dies, concrete block molds

 

Process engineering / chemical plant and apparatus engineering

Fan, compressor and pump components; gate valves, ball valves, valve and bearing seats, reactor surfaces

 

Textile industry

Reel wheels, godets, rope, running and pressure rollers, thread guides, squeezing and crimping rollers  

 

Printing and paper industry

Conveyor, support, tension and steering rollers, gripper parts

GLC IB
Number of injectors:
1
Gases/Fuels:
Ethene (C2H4), Propane (C3H8)
Processable spray materials:
powder (metals/carbides/oxides)
Feed rate:
85 g/min
Deposition efficiency:
up to 70%

Machine parts of wear protection

Calender, press, fluted, conveyor, support, tension and steering rolls.

 

Power generation

Fin walls

 

Automotive industry

transmission shift forks, steering and chassis parts

 

Printing and paper industry

Conveyor, support, tension and steering rollers, gripper parts

 

Mechanical engineering

Piston rods, pistons, plungers, valve spindles, machine guides, machine bearings, sliding bearings and shaft bearings, sliding rings, sliding bushings, extruder and conveyor screws, cam followers, wear rings

 

Steel and raw materials industry

furnace rollers, zinc bath rollers, wire drawing rollers, plate shears

 

Toolmaking

Dies, concrete block molds

 

Process engineering / chemical plant and apparatus engineering

Fan, compressor and pump components; gate valves, ball valves, valve and bearing seats, reactor surfaces

 

Textile industry

Reel wheels, godets, rope, running and pressure rollers, thread guides, squeezing and crimping rollers